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Had solar panels removed and reinstalled for a new roof: does this look OK?

Had solar panels removed and reinstalled for a new roof: does this look OK?
Drone view of a finished gray architectural shingle roof in Oakland, with the solar panels still off before reinstallation
Reviewed for accuracy by Daniel Keshishyan, owner and C-39 licensed roofing contractor (CSLB #1090028).
Case Study · Oakland, CA · Shingle Reroof With Solar

This Oakland home got a full shingle replacement with its solar panels taken off and put back. The panels came off before tear-off, the old spaced-board deck was covered in new plywood, and the panels went back on mounts flashed into the new shingles.

Drone view of a finished gray architectural shingle roof in Oakland, with the solar panels still off before reinstallation

Had solar panels removed and reinstalled for a new roof: does this look OK?

A good solar reinstall looks tidy: every mount is flashed into the new roofing, the rails are straight and tight, and the wiring is clipped or in conduit instead of lying on the shingles. Loose or crooked brackets, unflashed holes or cables resting on the roof are worth raising with the installer before the job is signed off. On this Oakland reroof the panels came off before tear-off and went back on flashed mounts once the new roof was finished. A homeowner on r/solar asked exactly this after a reroof left the brackets looking sloppy.

The Home & the Challenge

A 20-year-old roof with solar panels on top

The owner had no leaks. The shingles were over 20 years old, so she wanted to replace the roof before it failed underneath a working solar system, and collected several bids. The photos from the inspection show why that timing made sense: worn shingles with moss along the chimney, and panels that would have to come off for any serious roof work anyway.

Original solar panels on the worn 20-year-old shingle roof before the Oakland reroof
Before: the original panels on the worn 20-year-old shingles.
Moss and worn shingles at the chimney flashing before the Oakland roof replacement
Before: moss and worn shingles at the chimney flashing.
The Solution

One project: panels off, new roof, panels back on

The solar removal and reinstall were part of the same contract as the roof, so one company owned the whole sequence and nobody waited on a second crew. The roof is a gray architectural shingle. When tear-off showed the shingles had been nailed to spaced boards, we added a plywood overlay so the new roof and the solar mounts had a solid deck to fasten into, and finished with trimmed edges and new gutters. More on how we handle roofs with panels is on our solar-ready roofing page.

The Process

From tear-off to reinstalled panels

The contract was signed at the end of February and the permit was pulled at the start of March. The panels were taken off before the roof was opened. Tear-off on March 5 exposed the original spaced-board deck, the decking you find on many older East Bay houses.

Spaced board roof deck exposed at tear-off, with a new vent flashing, during the Oakland reroof
During: tear-off exposed the original spaced-board deck.
New plywood sheathing installed over the spaced board deck during the Oakland roof replacement
During: new plywood over the spaced boards.

New plywood went down over the boards, followed by underlayment and the new shingles. The drone photos of the finished roof were taken on March 9, before the panels went back. The racking was then reinstalled on mounts flashed into the new shingles, and the panels were back in place by March 24. The city did not require an inspection visit for this job, so the completion was filed with the city at the end. We wrote more about plywood over spaced planks on an earlier job.

The Results

Before vs. After

FeatureBeforeAfter
Shingles20+ years old, worn, moss at the chimneyNew gray architectural shingles
Roof deckSpaced boards under the old shinglesNew plywood sheathing over the boards
SolarPanels mounted on the old roofRemoved before tear-off, reinstalled on the new roof
Solar mountsPenetrations through 20-year-old shinglesMounts flashed into the new shingles
Edges and guttersOriginal trim and guttersEdges trimmed and new gutters installed
PermitNoneCity of Oakland permit, completion filed with the city
Drone view of the new shingle roof over the rear of an Oakland home after replacement
Solar racking rails reinstalled on flashed mounts over new shingles during an Oakland reroof
After: racking back on mounts flashed into the new shingles.
Solar panels reinstalled on the new shingle roof in Oakland
After: panels reinstalled on the new roof.
Why It Matters

Why this comes up so often in Oakland

Many Oakland homes now have panels that went on 10 or more years ago, on roofs that were already halfway through their life. Those roofs are reaching the end now, and the panels have to come off before anything else can happen. Doing both in one project avoids a gap between two crews and a roof left open. Our Oakland roofing page covers the rest of our work in the city.

“…did an excellent job removing my 20+ year old roof and installing the new roof. They were efficient and kept my property clean during the process. Highly recommend!”— Jenna L., via Google
Questions

More questions about reroofing with solar

Do solar panels have to come off to replace a roof?

Yes. The roofing under the panels has to be torn off like the rest of the roof, so the panels and racking come off first and go back on once the new roof is installed. On this job that took about three weeks, from tear-off to panels back in place.

Who removes and reinstalls the solar panels during a reroof?

Either the solar company, often under the terms of a lease or PPA, or the roofing contractor as part of the roofing contract. If two companies are involved, agree on the schedule and who flashes the mounts before tear-off starts. On this job it was all one contract.

Should I replace my roof before installing solar?

If the roof has less life left than the panels, usually yes. A system lasts 25 years or more, and taking it off and putting it back later is a separate cost. Our Castro Valley reroof with solar is another example.

Need a new roof under your solar panels?

We will quote the roof and the panel removal and reinstall together, so one company owns the whole job. See more finished work on our roofing projects page.

About the Author

Gina K. writes about Bay Area roofing for Lifetime Roofing & Renovation, drawing on the team's 16+ years of experience roofing homes across Silicon Valley.

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